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8 tips to machine titanium alloys
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8 tips to machine titanium alloys

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Top tips when machining titanium alloys: 

  1. Due to the extremely low thermal conductivity, the use of high-pressure emulsion is advised.
  2. Cutting speeds depend on strategy but are typically relatively low and vary from 50 m/min (conventional) to 150 m/min (high-speed or advanced roughing).
  3. Positive geometries with tough cutting edges are highly recommended due to the material’s ductility and high chemical reactivity. AlTiN and AlCrN PVD coatings are both suitable for titanium applications and have proven successful in this area.
  4. Use the largest nose radius possible as this tool feature will spread the cutting forces and heat generated during the cutting process to a larger portion of the insert, decreasing point wear and increasing tool life. 
  5. When milling on older machines, maintain a width-of-cut no greater than 30% of your tool diameter to control heat generation and tool wear.
  6. When roughing in milling applications, high torque machines are generally recommended when high metal removal rates are required. 
  7. Ensure not to generate high temperatures in the cutting zone (above 600°C) as this will cause “Alpha Casing” on the material’s surface and could cause poor service life of the component. Only introduce high cutting speeds when the use of High-Pressure Coolant is being used. 
  8. When machining on newer machines, use advanced Dynamic turning and Dynamic milling strategies to minimise heat generation and tool wear.
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